Servo Ultrasonic Welding Machine
20kHZ/35kHZ NC-F Ultrasonic Welder Series
● High-Precision Motor Control:
High-precision servo motors use advanced control algorithms to maintain height error tolerances of 0.05mm. This precision makes manufacturing products requiring the highest accuracy and consistency.
● Multi-Mode Control:
The multi-mode control system precisely manages depth, energy, and time parameters. This comprehensive approach improves welding precision and versatility, allowing the system to handle diverse manufacturing applications.
● Linear Guide Rail Design:
The linear guide rail system uses premium materials and precise machining to achieve 0.02mm repeatability accuracy. This stability ensures consistent quality and minimal variations during welding.
● Parameter Storage Function:
The system can store and instantly recall 999 welding parameter configurations. This feature streamlines production changes and maintains consistent quality across product lines, improving efficiency and reducing setup time.
● 485 Communication Design:
The RS-485 interface provides reliable connectivity with external automation systems and AI platforms. This enables smooth integration into smart manufacturing environments.
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- Parameters |
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Features
Servo ultrasonic welding machines are essential in automotive manufacturing, delivering precise and efficient welding of components while ensuring secure bonds under high temperature and pressure conditions.
Servo ultrasonic welding machines excel in electronic component production, providing high-speed, precision welding that guarantees reliable performance. When welding housing products, sensors, switches, cables, and connectors, they maintain product integrity - leaving no scratches while fulfilling all sealing and functional requirements.
The medical device industry widely employs servo ultrasonic welding machines, as their precise and stable welding process makes them ideal for products demanding the highest standards of precision and hygiene.
With their combination of precise control, high efficiency, low energy consumption, and versatility across different materials and shapes, servo ultrasonic welding machines have become the industry's preferred welding solution.
Parameters
| Parameters | ||
|---|---|---|
| Model | DZ-3512F | DZ-2020F |
| Frequency | 35KHZ | 20KHZ |
| Output Power | 1200W | 4000W |
| Sevo Motor Power | 400W | 400W |
| Voltage | 220V | 220V |
| Welding Time Accuracy | 0.01s | |
| Welding Adjusting Range | 0.01-9.99 sec | |
| Amplitude Control Range | ±25KHZ | |
| Weight | 150KGS | |
| Size | 70*50*140CM | |
Benefits of Servo Ultrasonic Welding Machine
Ultrasonic welding has several advantages as below.
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High Efficiency
Ultrasonic welding needs no preheating, ensuring fast speeds suitable for mass production, thereby boosting efficiency.
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Reliable and Stable
The ultrasonic welding process is highly controllable, resulting in strong welds and consistent product reliability.
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Environmentally Friendly
It uses no adhesives or solvents, saves energy, and meets environmental standards.
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Easy Operation
High automation makes it easy to operate and maintain, ideal for complex tasks and reducing labor costs.
Packaging
Servo Ultrasonic Welding Machine for Different Industries
Digital servo ultrasonic welder is widely used in welding plastic products, including industries automotive, consumer electronics, medical, toys, packaging, and so on, especially where long-lasting, strong, and great-looking connections are needed.
Ultrasonic Welding for Automotive Light
Digital servo ultrasonic welder for automotive turn signals provides superior weld strength and durability in signal light assemblies. The process ensures consistent, high-quality production and effectively meets the welding requirements for various complex plastic lighting components.
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Ultrasonic Welding for Automotive Emblem
Maintains aesthetic integrity and reliable welding strength of emblems. Improves production efficiency with fast assembly. No adhesives required - environmentally friendly with no residue. This technology ensures emblems are durable and visually appealing, meeting automotive manufacturers' strict requirements.
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Consumer Electronics Ultrasonic Welding Applications
Provides reliable welding solutions for smartphone housings, headphone cases, tablet/laptop components, smartwatch cases, and other portable device enclosures. Ensures water resistance, dust protection, and structural integrity while maintaining aesthetic appeal.
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Medical Device Ultrasonic Welding Applications
Delivers precise welding solutions for medical catheters, dialysis components, respiratory masks, device enclosures, and disposable medical supplies. Ensures sterility, biocompatibility, and hermetic sealing while meeting strict medical industry standards.
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Ultrasonic Welding Applications for Packaging
Delivers reliable sealing solutions for food packaging, cosmetic containers, household product packaging, pharmaceutical packaging, and beverage containers. Ensures product freshness, leak prevention, and compliance with packaging safety standards.
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Nonwoven Fabric Ultrasonic Welding Applications
Provides efficient welding solutions for medical protective equipment, automotive interiors, home textiles, filtration materials, and hygiene products. Ensures strong bonding, and precise edge sealing, and maintains material integrity while meeting industry-specific requirements.
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Plastic Toy Ultrasonic Welding Applications
Provides reliable welding solutions for toy vehicle housings, educational building blocks, doll components, electronic toy enclosures, and outdoor play equipment. Ensures structural integrity, safety, and durability while maintaining product quality and compliance with toy safety standards.
View CasesFAQs
Here are frequently asked questions to consider before choosing an digital servo ultrasonic welding machine for your plastic products.
How can I determine which digital servo ultrasonic welder is suitable for my project?
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Is it user-friendly to operate the servo ultrasonic welding machine?
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What type of training is provided?
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What is the minimum order quantity (MOQ) for an digital servo ultrasonic welder?
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We are Internationally Certified
Our digital servo ultrasonic welding machine are certificated with CE,ISO and ROSH. They all meet international standards.
Customer Reviews
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Why Choose Us
Your one-stop place for high-end welding technology solutions.
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Reliable Product Quality
Our plastic welding machine helps you meet project deadlines, maintain quality, and boost efficiency for a great return on investment.
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Free Design & Model Selection
Our technician will help you with free design and to choose welding machine to fit your different-sized products and special materials.
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Free Training & Lifetime support
No experience? No problem. Our engineer will assist you with free application guidance to ensure optimal use and offer maintenance service.
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